The main difference between these two types of welding is that GTAW uses gases to create the weld whilst SMAW uses an an electrical current. Both are very popular welding processes.
Bohler EASN 2 Si-IG for GTAW Bohler FOX EAS 2Si for SMAW
For GTAW Process use ER90-B9 and for the SMAW Process use E 9018-B9, or E 9015-B9
Almost all welding today is done with electricity (Arc Welding) even on cast iron. SMAW, GTAW, GMAW etc. --AW means Arc Welding.
Welders need to requalify for Gas Tungsten Arc Welding (GTAW) and Shielded Metal Arc Welding (SMAW) when they have been away from welding for an extended period, typically six months to a year, depending on the employer or governing body requirements. Additionally, requalification may be necessary if there are changes in the welding procedure, the welder's skill level is in question, or if new materials or equipment are introduced. Regular assessments and requalification ensure that welders maintain the necessary skills and adhere to safety and quality standards.
Constant current arc welding machines are primarily used in processes such as Shielded Metal Arc Welding (SMAW), Gas Tungsten Arc Welding (GTAW or TIG), and some variations of Gas Metal Arc Welding (GMAW). These machines maintain a consistent current level to ensure stable arcs, which is especially important for manual and precise welding applications. SMAW and GTAW benefit from this characteristic, as they allow for better control over the weld pool and electrode.
In European Shipbuilding Industries used SMAW,GTAW,GMAW,SAW,FCAW(MAG). In INDIAN Shipbuilding Industries used, LBW,EBW,EGW,ESW,FCAW,SAW.
smaw welding is sheilded metal arc welding
There is two technique of arc initiation, first TAPPING Technique and second SCRATCH Technique. TAPING Technique is generally use in GTAW and SCRATCH Technique is used for SMAW process.
GAS TUNGSTEN ARC WELDING
The minimum thickness for SMAW welding is about 18 ga. with a steady hand.
The cost of Shielded Metal Arc Welding (SMAW) equipment can vary widely depending on the brand and specifications. A basic SMAW machine can range from $300 to $1,500, while more advanced models can cost upwards of $2,000. Additionally, consumables such as electrodes and protective gear will add to the overall expenses. Overall, a complete setup, including necessary accessories, may cost between $500 and $3,000.
The tip of the tungsten electrode has to be hot in GTAW because you are trying to weld two pieces of metal together, and that takes a lot of heat.