Tolerance of VDF Flooring 5mm
The full form of VDF Flooring is VACUUM DEWATERED FLOORING.
Alkathene Sheets are manufactured from a "new generation" virgin low density polyethylene. It is used as underlay for the VDF Flooring works.
The Cost of VDF Flooring is Rs.45 - 55 per Sqmt. This includes only the labor charges and doesn't include the cost of Concrete.
The Cost of VDF Flooring is Rs. 4-5 per Sft for areas more than 10,000 Sft. Areas less than this is done on Lump sum basis.
The Vacuum Dewatered Flooring or VDF Flooring is a system for laying high quality concrete floors where the key is Dewatering of Concrete by Vacuum Process wherein surplus water from the concrete is removed immediately after placing and vibration, thereby reducing the water: cement ratio to the optimum level.
An IPS(Indian Patent Stone) Floor, is generally used over terraces in general, to achieve an economical and water sloping finish with a decent monolithic appearance.... However the IPS finish may even be used for other interior and semi-interior areas as the need may be, but in areas, where required structural strength by a floor would be more eg. Car Parks, Workshops and Driveways, a similar kind of a multi-layered flooring using lean concrete in a different proportion altogether may be utilised......Unlike IPS, a VDF floor calls for a more skilled labour with almost twice as many man hours over the same stretch..... This system raises the cost as there is machinery required, but appearance wise and strength wise the VDF (Vacuum Dewatered Floor) floor stands out...... The VDF is generally done with a base layer of lean concrete with suitable expansion joints executed with rubber or steel strips... Then a screed vibrator is run over the surface, supported on channel shuttering spaced 4.0 meters apart. The screed vibrator is run twice to achieve optimum compaction & leveling. After this a system of lower mats & top mat is laid on the green concrete & this is attached to a vacuum pump. This draws out excess water.
VDF Flooring also known as Vacuum Dewatered Flooring is a special type of Flooring Technique to achieve High Strength, Longer Life, Better Finish and Faster Work. This type of floor is suitable for high abrasion & heavy traffic movement. In this system, concrete is poured in place & vibrated with a poker vibrator. Then a screed vibrator is run over the surface, supported on channel shuttering spaced 4.0 meters apart. The screed vibrator is run twice to achieve optimum compaction & levelling. After this a system of lower mats & top mat is laid on the green concrete & this is attached to a vacuum pump. This draws out excess water. The concrete is left to stiffen. When the base concrete has stiffened to the point when light foot traffic leaves an imprint of about 3-6 mm,a suitable Floor Hardener should be applied at an even application rate of between 3-5 Kg/Sqmt.  Any bleed water should now have evaporated, but the concrete should have a wet sheen. The concrete is then furt her compacted and levelled using Power Floater followed by finishing as per the requirement using Power Trowel.
VDF Flooring stands for Vacuum Dewatered Flooring. This is a special technique to do the Concrete Flooring to increase the Compressive Strength, Tensile Strength, Abrasion Resistance and to minimize the Shrinkage and Floor Wraps. Tying Line Dori (Threads) as per the slope requirements, Laying Steel Channels at spacing of 4 Meters in straight lines along the Line Dori, Taking levels as per the slope, Fixing the channels using concrete and left to set for a minimum of 24 hours, pouring the concrete in between the channels, spreading using Shovel(Kudal/Parahs), Compacting the concrete using Double Beam Screed Vibrator running over the channels twice to achieve maximum compaction, final levelling of the concrete using the Bull Float/Aluminimum Bottom (also called Fanti/Baddha) running over the channels, leaving the surface to get set for next 4-5 Hours while the surface is strong enough to bear the load of the floater machine by giving an imprint not more than 5 mm (time depending upon the factors like water content in concrete, moisture in the substrate, weather conditions etc), application of the Power Floater on the surface until the surface is sufficiently compacted & levelled with no major lines appearing anymore, final finishing using the Power Trowel and trowelling until the required finish isachieved.
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