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How to make the granulator last longer?
Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator Machine, ring die granulator, each granulator has its own production characteristics, and the price of granulator varies. Granulator is an important machine for fertilizer production, and it is an important equipment in organic fertilizer production line and npk production line. It is common sense that good maintenance will keep your fertilizer granulator going longer. So, how should the fertilizer granulator be maintained? If you don't know how to prolong the service life of your granulator, here are some suggestions for your reference. Do not start and stop the fertilizer granulator frequently. If you do this too often, your fertilizing equipment can easily break down. To use your fertilizer granulator for a long time, there are several tips you should follow: In the work, we should also do a good job in equipment maintenance, and try to operate in accordance with the operating instructions of the organic fertilizer granulator machine. For example, mechanical equipment relies on motors and reducers to ensure the power source. Do not use the fertilizer granulator when it is abnormal. If there is any failure of the granulator, it should be shut down quickly. It can be started only after inspection and repair; You should check the fertilizer granulator every day and record it. Before leaving get off work every day, lubricate the important parts such as wearing parts, motors, reducers, and bearings; Damaged parts should be replaced or repaired in time to avoid affecting normal production; If it is off-season, if you want to stop producing granulated fertilizer for a period of time, you must clean up the inside and outside of the fertilizer granulator. The residues in the fertilizer granulator will seriously corrode the granulator.
What is the differences between co-mill and oscillating granulator?
There is nothing like a oscillating granulator.
What are the advantages of the disc granulator machine?
Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, let’s learn about the disc granulator today, what are the advantages of the disc granulator? The disc granulator machine is an important part of the organic fertilizer or npk production line. Disc granulator is widely used to produce round granules of organic fertilizer and compound fertilizer. In this way, granular fertilizers are easy to transport and store. The fertilizer granulator has a wide range of applications. The high-quality granulation rate adopts a full-arc disc angle, and the granulation rate can reach more than 93%. Then, it has three discharge ports, which is convenient for intermittent production, greatly reduces labor intensity and improves labor efficiency. The manufacturing process of the disc granulator machine is advanced and the material is made of stainless steel plate, which makes the fertilizer equipment durable. The disc granulator machine operating system is fully automatic. The automatic cleaning board above the sticky material improves the service life of the equipment and saves labor. The granulator requires only a control panel box to work. Therefore, it can save more labor for some small disc pelletizer iron ore pelletizing plants. Our company is a professional manufacturer of organic fertilizer equipment. As a manufacturer of disc granulator with reasonable price, we belong to direct sales, not a third party. Zhengzhou Huazhiqiang organic fertilizer equipment manufacturer is based on the principle of honest management, aggressive and pioneering, including organic fertilizer production line,npk production line, etc., perfect after-sales service and supporting facilities, is a main organic fertilizer granulator, organic fertilizer Turning machine, organic fertilizer pulverizer, organic fertilizer fermentation machine and other organic fertilizer equipment manufacturers for a complete set of organic fertilizer production lines.
npk production line?
double roller granulator
Productivity and price of small organic fertilizer granulator?
Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, stock transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. Productivity and price of small organic fertilizer granulator The small organic fertilizer granulator is generally a disc granulator, which is composed of an inclined granulating disc, a driving device, a disc inclination angle adjustment mechanism, a frame, a feeding pipe, a feed liquid injector, a scraper, etc. The inclination angle is 35-55 degrees, the speed n=10-18r/min, the lower the viewing angle, the longer the residence time, and the larger the particles. Due to the small investment, low power consumption and low operating cost of the disc granulator equipment, it is widely used in organic fertilizer production enterprises. The disc granulator machine is mainly used for rolling ball granulation, which has good adhesion and powdery homogeneous materials; disc structure, toothed roller transmission. Production capacity: 1-3 tons per hour; ball forming rate is over 70%; fine material is required, 20-mesh sieve is required; power: 7.5kw, the price is generally within 30,000 yuan. The disc granulator machine is not suitable for crude fiber raw materials and fermented materials with a certain length, but more suitable for fermented raw materials of powder materials. If disc granulation equipment is used, it is recommended to perform two crushing, otherwise it will directly affect the granulation quality.
What is the difference between organic fertilizer and compound fertilizer?
Organic fertilizer granulator includes disc granulator machine, drum granulator and new organic fertilizer granulator. Compound fertilizer granulator includes disc granulator, drum granulator and double roller granulator(npk fertilizer granulator). You may have discovered that both disc granulators and rotary granulators can produce organic and compound granulated fertilizers. Making organic fertilizer, composting is the key process. In order to make your composting complete quickly, Huaqiang has manufactured a variety of composters with different composting methods. For example, there are crawler organic compost turners and small turners to meet your composting requirements. What's more, if you want to use the trench composting method, we also have trench compost turners, large wheel compost turners and chain plate compost machines to make biological compost for you. The preparation of compound fertilizer granules is slightly different from organic fertilizer. The raw material for making granular compound fertilizer should be in powder form. And what you need to do is crush different kinds of pure fertilizer into powder, and then make ingredients according to requirements. In order to get a better granulation effect, you can equip a powder mixer to mix them evenly. Generally speaking, a double roller granulator can be used to make dry compound granular fertilizer. Among all the fertilizer granulators of Huaqiang Heavy Industry, only the twin-roller granulator adopts dry granulation technology. In addition to compound fertilizers, other granules can also be produced using a twin-roller granulator, as long as the moisture content is between 5% and 10%. The granulation rate of the twin-roller granulator is above 93%. Huaqiang wet fertilizer granulator includes disc granulator machine, drum granulation and new organic fertilizer granulator. These granulators require the moisture content of the raw material to be between 25% and 30%.
Precautions when using the organic fertilizer granulator for the first time?
The organic fertilizer granulator machine is an important equipment widely used in organic fertilizer production equipment. Common organic fertilizer granulators include: roll granulator, drum granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, etc. The fertilizer granulator machine price varies. When using the organic fertilizer granulator for the first time, we need to pay attention to many problems. Otherwise, it is easy to reduce the performance of the pelletizer, or even damage the pelletizer. So, what should you pay attention to when using a new organic fertilizer for the first time? Here are some details. All parts of the new organic fertilizer equipment have not been commissioned and may cause blockages. Therefore, when the operator uses the equipment for the first time, it is necessary to raise the temperature of the equipment so that the motor belt can be raised freely. Then, connect and drive the motor 8-10 times according to the normal operating options to gradually increase the temperature. In addition to the initial temperature adjustment, it is also necessary to continue heating to supplement the heat after the organic fertilizer granulator is started. At the same time, it should be adjusted to different temperatures according to the different characteristics of the material. During normal operation, the temperature of the equipment should remain stable and should not be too high or too low. The temperature around the vent should be kept around 200 degrees up to the head. Most materials pelletize well at this temperature. When shutting down, the operator should turn off the power completely, remove the parts with the wrench on the head of the device, and wait for the next independent warm-up. Knowing these issues, your organic fertilizer production equipment granulator can work efficiently and have a long working life.
How to use animal manure to produce manure organic fertilizer?
Generally speaking, if you want to obtain organic fertilizer, it is best to use organic fertilizer production equipment. This is the machinery needed to produce organic fertilizers. Manure solid-liquid separator. If you have animal manure raw material or some other organic fertilizer raw material. You'll find a lot of moisture in it. Therefore, you need to use a machine to deal with the moisture of the raw material. By using the manure solid-liquid separator, the moisture in the manure raw material will be reduced to 30%-40%. Compost Turner. There are a lot of harmful bacteria and microorganisms in the fecal material. You should use a waste disposal machine to kill these bacteria. A manure composter can help with that. Feces Crusher. After the composting process, you will find lumps of manure. To solve this problem, manure shredders turn lumpy manure into powdered manure. Feces organic fertilizer granulator machine. If you want to obtain more efficient organic fertilizer, you can use an organic fertilizer granulator to make granular fertilizer. In the granular fertilizer production line, there must be powdered fertilizer first. Powdered fertilizer can be put into fertilizer granulator to make fertilizer granules. Honestly, there are two methods of granulation, wet granulation and dry granulation. If wet granulation is used, a drum dryer and drum cooler are required to remove moisture from the manure pellets. Common organic fertilizer granulators include: npk fertilizer granulator, transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies. Automatic packing scale. In order to save time in fertilizer production, automatic packing scales can be used to pack manure fertilizers.
Do you know how to make granules of npk compound fertilizer?
The npk production line for producing npk compound fertilizer includes feeding, mixing, granulating, screening, drying, cooling, packaging and other links. Do you want to know how to make npk compound fertilizer granules? NPK compound fertilizer granulation equipment is the main equipment for producing NPK granular fertilizer. Such as npk compound fertilizer double roller granulator, npk compound fertilizer disc granulator and npk compound fertilizer drum granulator, etc.NPK fertilizer twin roll extrusion granulator is the most popular granulator among all NPK fertilizer granulator. Why does the public choose a twin-roll extrusion granulator? The npk compound fertilizer double roller granulator belongs to dry granulation. So you don't need to use drum dryer and drum cooler to remove moisture from npk fertilizer granules. This will save you production time and the cost of coolers and dryers. Various granule shapes can be selected with the npk fertilizer twin roll extrusion granulator. Such as pillow shape, semicircle shape, rod shape, pill shape, walnut shape, flat shape, square bar shape, etc. Besides twin roll extrusion granulation, we also have another fertilizer making machine rotary drum granulator to make npk fertilizer granules. Compared with the twin-roll extrusion granulator, there are some different features. Lined with rubber engineering plastics, the raw materials are not easy to stick to the cylinder. Rubber engineering plastics can also play the role of anti-corrosion insulation. This npk fertilizer drum granulator still has the characteristics of large output, low power consumption and low maintenance cost. The particle formation rate of npk fertilizer is as high as 70%, and the amount of returning material is small. And the particle size of the returned material is small, which can be re-granulated. In addition, the drum granulation method is used to make npk fertilizer, no matter the powder fertilizer can be successfully made into granular npk at a temperature lower than or higher than room temperature.
What should I do if the organic fertilizer has a low ball rate?
What should I do if the organic fertilizer production ball rate is low? On the one hand, it is caused by too many sticky materials. In this case, we change the process formula to reduce the amount of sticky materials. On the other hand, it may be caused by the inside of the granulator being not smooth. Below we analyze from the two major directions of materials and organic fertilizer granulator machine. Material reason analysis： Moisture Before granulation, the material is in powder form, and for granulation, some water needs to be added to coagulate. Add more water, larger particles, less water, smaller particles. So this is also a big test for the skills of pelletizers. The disc granulator requires higher skills for the granulator, while the drum granulator requires lower skills. Material fineness The rougher the material, the more irregular the particles. Sticky The raw materials of organic fertilizer are generally livestock and poultry manure, straw, garden waste, etc., with poor viscosity, and some fillers with strong viscosity such as bentonite can be added. Granulator analysis： The choice of pelletizer also affects the pelletization rate of the pellets: The particles formed by the disc granulator are round, the regularity is not very good, and the sizes are different. Generally, they are master batches. The granules formed by the roller extrusion granulator and the flat die granulator are cylindrical, and the particle size is relatively uniform due to the use of a die. Drum granulator. The particles formed by the drum stirring tooth granulator are also round, and the size has a lot to do with the addition of water. Zhengzhou Huazhiqiang Heavy Industry Technology Co., Ltd. is an organic fertilizer equipment manufacturer, which independently develops and produces a complete set of organic fertilizer production machine such as fermentation equipment, drying equipment, granulation equipment, screening system, batching system suitable for the production of organic fertilizer and bio-organic fertilizer. as well as perfect after-sales service, if you have any questions, please feel free to consult.
Which granulator should be used in the production of organic fertilizer?
Compared with chemical fertilizers, bio-organic fertilizers have a higher content of organic matter and are especially suitable for soil reclamation and soil improvement. Bio-organic fertilizers have a wide range of applications, including various food crops, cash crops, organic farms, etc. The demand for bio-organic fertilizers is higher, and the food and vegetables produced by bio-organic fertilizers taste better. After turning the waste from livestock and poultry breeding into organic fertilizer, it can generally be sold for 600-800 RMB/t. Common organic fertilizer granulators on the market include: double-roll extrusion granulator, stock transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. Stirring teeth organic fertilizer granulator is one of the key equipment in the organic fertilizer industry, suitable for cold and hot granulation and wide production of high, medium and low concentration compound fertilizers. The important working method is wet granulation, which undergoes unavoidable water or steam, so that the base fertilizer has rich chemical feedback after the cylinder is wet, and under the premise of the unavoidable liquid phase, with the help of the twisting action of the cylinder, the material is made The extrusion force between the particles agglomerates into balls. Cylinder accepts special rubber sheet lining or acid-resistant stainless steel lining, invalid ancient scraper assembly. The npk fertilizer granulator is an improved product that absorbs the new technology of the international granulator. The machine is equipped with a feeding system connected with a pre-feeder and a forced-feeding screw feeding hopper that is assembled with the machine to ensure the continuity, richness and symmetry of the feeding, which is a crucial step. Uniform arc grooves are engraved on the paired rollers, which is conducive to material biting into the rollers, resulting in arc grooves sealing the cavity (belt), and also conducive to material compaction, reducing the forming pressure of the mechanism and the load of the main machine, and improving the manufacturing rate of the rollers.
What are the common equipment for producing organic fertilizers?
Organic fertilizer production line or npk production line, the main equipment of general processing technology includes fermentation equipment, mixer, overturning equipment, belt conveying equipment, cylindrical screen, pulverizer, granulator, drying cooler, packaging machine, etc. Crusher: new vertical crusher, semi-wet material crusher, urea crusher, cage crusher, chain crusher, straw crusher. Mixer: horizontal mixer, double shaft horizontal mixer, single shaft mixer, BB fertilizer mixer, drum type BB fertilizer mixer, disc mixer. Screening machine: trommel screening machine, vibrating screen Conveyor: belt conveyor, screw conveyor, bucket elevator, mobile belt conveyor Granulator: npk fertilizer granulator, new type organic fertilizer granulator, rotary drum granulator, twin-roll extrusion granulator, disc granulator machine, drum granulator, flat die granulator, mixer tooth granulator. Dry cooler: drum dryer, drum cooler. Auxiliary equipment: loader feeder, rotary coating machine, static batching machine, dynamic automatic batching machine, dust collector, solid-liquid separator, single (double) bucket automatic packaging scale, automatic, organic fertilizer polishing machine. Zhengzhou Huazhiqiang Heavy Industry Technology Co., Ltd., an organic fertilizer equipment manufacturer, independently develops and produces a complete set of fertilizer equipment such as fermentation equipment, drying equipment, granulation equipment, screening system, and batching system suitable for the production of organic fertilizers and bio-organic fertilizers. Various organic fertilizer production lines, npk fertilizer production line, bio-organic fertilizer production lines, etc, perfect after-sales service, feel free to consult if you have any questions.
